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    • Applications
      • Industrial Automation & Production Equipment
      • Semiconductor & Test Equipment
      • Robotics, Robot Cells & Mobile Robots
      • Food, Beverage & Process Equipment
      • Life Sciences, Medical & Laboratory Equipment
      • Commercial, Self-Service & Public-Use Equipment
      • Transportation, Mobility & Vehicle Systems
      • Heavy Equipment, Mobile Machinery & Outdoor Systems
      • Energy, Power & Electrification Systems
      • Data Centers & Digital Infrastructure
      • Building, Facility & Site Systems
    • Products
    • Design Path
      • The Design Path
      • Design Once, Build Many
      • Power That Performs
      • Machine Intelligence & Control
      • Industrial Data Pathways
      • Wired to Last
    • Design Guidance
    • The Detail

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    What are you designing for? Safety and approvals.

    How do you design a machine panel the inspector signs off on?

    Most panel holds at inspection trace back to a part decision made early. The standard the panel is built to, its short-circuit rating, and the listing on each part are all set on the drawing.

    Ask a questionWalk the design path

    Walther Electric mechanically interlocked receptacle with disconnect
    The switch and the receptacle in one part
    UL 489IMO miniature circuit breakers, listed for branch protection
    20 to 100 AWalther pin and sleeve, IP44 and IP67, UL Listed and CSA Certified together
    UL RecognizedSchaltbau C310 and C320 DC contactors, file E116641
    100% testedWalther cable assemblies arrive labeled and UL approved

    The short answer

    Decided on the drawing

    Settle the standards on day one: the panel to UL 508A, the machine to NFPA 79, and the short-circuit rating the site needs. The panel's rating is set by its lowest-rated part, so pick parts with a marked rating and a listing the inspector can read. A supplementary protector is not branch protection. A UL 489 breaker is.

    What it costs when it goes wrong

    In the builder's terms

    One part holds the panel's rating

    An unmarked terminal block or protector gets a low default rating. The lowest rating in the panel becomes the panel's rating, whatever the main breaker is rated.

    The wrong device on a branch

    A supplementary protector is not branch circuit protection. When the inspector finds one on a branch, the panel waits for a breaker swap.

    A part with only IEC marks

    UL 508A expects listed or recognized components. A part that carries only IEC marks becomes a question at inspection, after the panel is built.

    A plug pulled under load

    A cord-connected machine needs a disconnect the plug cannot defeat. Without one, the service tech pulls a live plug.

    How a panel's short-circuit rating is set

    The short-circuit current rating, or SCCR, is the fault current a panel can safely connect to. It is stated in kA at a voltage, and UL 508A sets out how to find it in Supplement SB.

    1

    Every power part has a rating

    Each power component in the panel needs a short-circuit rating. A part with a rating marked on it uses that rating. An unmarked part gets a low default rating from the standard.

    2

    Current limiting can raise it

    A current-limiting fuse or breaker upstream can raise the rating of the parts behind it. The standard sets the limits on how far.

    3

    The lowest rating wins

    The panel's SCCR is the lowest rating found across the panel. One low-rated terminal block holds the whole panel at that rating, whatever the main breaker is rated.

    4

    It goes on the nameplate

    The SCCR is marked on the panel's nameplate. The marked rating has to meet or exceed the fault current available where the panel connects.

    Ask the site for its available fault current before the parts are picked. Then choose parts with a marked rating high enough to meet it.

    The parts that answer it

    Power it. Control it. Prove it.

    One part per decision, each with one fact from its own sheet. The brand name opens that product line.

    Walther interlocked receptacle
    Power it · Walther Electric

    Walther mechanically interlocked receptacles

    On a cord-connected machine, the plug cannot come out or go in with the circuit live, and the handle takes a lock.

    The printed fact. The receptacle and the switch are one unit. Walther Electric also builds 30, 60 and 100 A disconnect switches.

    Walther Electric at DynamicStage 02 on the design path

    Schaltbau C310 DC contactor
    Power it · Schaltbau

    Schaltbau C310 and C320 DC contactors

    A recognized component is a building block the listed panel can carry, and breaking DC under load is the hard part.

    The printed fact. UL Recognized Components to UL 60947-4-1 under file E116641.

    Schaltbau at DynamicStage 07 on the design path

    IMO UL 489 miniature circuit breaker
    Control it · IMO Automation

    IMO contactors and motor circuit breakers

    Between the controller's output and the motor sit a contactor and a motor circuit breaker. Their frame and curve decide the nuisance trips and what the inspector reads on the branch.

    The printed fact. Contactors from compact through heavy industrial frames, with UL 489 miniature circuit breakers, RCBOs and surge protection beside them.

    IMO Automation at DynamicStage 07 on the design path

    SATEC PRO series meter
    Prove it · SATEC

    SATEC PRO series meters

    When a customer asks for the measurement to a standard, the accuracy class is printed on the meter.

    The printed fact. A Class 0.2S revenue meter and a Class A Edition 3.1 power quality analyzer in one device.

    SATEC at DynamicStage 03 on the design path

    Walther Electric power distribution assembly
    Foundation · Walther Electric

    Walther cable assemblies and distribution boxes

    A listed assembly arrives with a label the inspector reads, so the listing question leaves the field.

    The printed fact. Built to length in Somerset, New Jersey as UL-listed assemblies, labeled and 100% tested.

    Walther Electric at DynamicStage 01 on the design path

    Conta-Clip KDS split cable entry frame
    Foundation · Conta-Clip

    Conta-Clip KDS split cable entry

    The enclosure rating has to hold where the cables come in, on every machine in the run.

    The printed fact. IP66 and UL Recognized. The KDS passes a cable with its connector on, one frame in place of a row of glands.

    Conta-Clip at DynamicStage 13 on the design path

    Read the detail

    • UL 489: what it is and how it should be applied
    • NFPA 79: what it is and how it applies to your machine
    • UL 508A complexities and the importance of getting it right
    • What is a UL certification and why does it matter?
    • Your machine is here, now make it legal to run

    See it worked out

    • Panel Wiring Field Guide: ten practices, from layout to the bench check
    • How to read a DC contactor datasheet
    • Power That Performs: incoming power, disconnect, breakers and DC switching
    • UL 508A Control Panel Compliance Checklist (PDF)

    Industrial automationFood and beverageEnergy and electrification

    Go to the product lines

    Walther ElectricIMO AutomationSchaltbauSATECConta-Clip

    Every product line on one page

    Also designing for:

    Cost and total cost of ownershipFootprint and panel spaceEnvironmental responsibilityBuild labor

    Questions engineers ask us

    Straight answers on safety, approvals and standards
    What standards apply to a machine's electrical panel?

    In the US, the industrial control panel is usually built and listed to UL 508A. The machine's electrical equipment follows NFPA 79. The NEC governs how the machine connects at the site.

    What is SCCR, and what sets it?

    SCCR is the short-circuit current rating: the fault current a panel can safely connect to, in kA at a stated voltage. It is the lowest rating found across the panel's power parts, and it is marked on the nameplate. The marked rating has to meet or exceed the fault current available where the panel connects.

    Do I need a UL 489 breaker or a supplementary protector?

    A UL 489 listed breaker is the branch circuit protective device a panel inspector expects on each branch. A supplementary protector is not a substitute for it. IMO Automation miniature circuit breakers are UL 489 listed, with motor circuit breakers, RCBOs and surge protection in the same catalog.

    What does UL Recognized mean on a component?

    A UL Recognized Component is a building block, evaluated for use inside a listed product such as a UL 508A panel. Schaltbau C310 and C320 DC contactors are UL Recognized Components under file E116641. Conta-Clip KDS cable entries are UL Recognized too.

    What do you need from us to look at this?

    The parts list, the standard the panel is built to, and the fault current available at the site. From that we help you specify parts with the listing and the rating the inspector reads. The parts are quoted through the distributor you already buy from.

    Challenge us

    After 30-plus years in the industrial hardware space we know these products, on our line card and off it. Bring us your most stringent or most mundane requirement. If one of our product lines fits, we will show you where. If it does not, we know someone who will. We would be happy to help.

    Ask a question Call (408) 780-9190

    Take the line card with you

    Every product line on two pages, in the order a machine gets designed.

    Download the line card (PDF)

    Keep readingDesign guidanceThe Dynamic Detail blogPanel Wiring Field GuideThe design pathAll product lines
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