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    • Products
    • Solutions
      • Design Once, Build Many
      • Power That Performs
      • Machine Intelligence & Control
      • Industrial Data Pathways
      • Wired to Last
      • Thermal Control & Enclosure Systems
    • Applications
      • Industrial Automation & Production Equipment
      • Energy, Power & Electrification Systems
      • Food, Beverage & Process Equipment
      • Transportation, Mobility & Vehicle Systems
      • Life Sciences, Medical & Laboratory Equipment
      • Heavy Equipment, Mobile Machinery & Outdoor Systems
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    DC switching, engineered to survive.

    Bidirectional switching, 4,500A making, up to 3,000V, replaceable contacts.

    schaltbau-dc-contactors-hero-collage

    Why Schaltbau?

    Built to survive the worst case, not just the spec sheet. 

    Schaltbau has spent nearly a century on the hardest problem in DC power: making and breaking high voltage, high current DC safely, thousands of times over, where a failure is not an option. Since 1929 they have engineered for rail and industrial environments where ruggedness, survivability, and safety are non-negotiable.

    That engineering discipline is now built into their industrial DC contactors. The same contact systems, arc management, and full in-house stack go into the contactors that power BESS, EV fast charging, traction drives, and the grid edge.

    That is why we carry this brand. These are not general-catalog parts with better marketing. Several of them have no direct commercial equivalent, and the ones that do are built to survive faults that weld the alternatives shut. The products below are the proof.

    Product Highlights


    C310 - Bidirectional Current Flow  

    c310_k500

     

    The same switching rating in both directions. 

    Single-pole 1,500 V DC contactor. Making capacity to 2,500 A, short-time current 3,000 A for one second without welding, with mirror-contact state feedback to the controller (DIN EN 60947-4-1). 
    • How it differs
      BESS, EV packs, and bidirectional charging push current both ways. The C310 switches it both ways without derating. Gas-encapsulated contactors generally can't. 

      Explore the C310

    C800 Series

    c800

     

    6,000 A making capacity, for the moment the contacts close. 
     
    Heavy-duty DC contactor family for megawatt-scale systems. The number that matters here is the making rating: what the contactor can close onto without welding shut. 
    • How it differs
      Most datasheets lead with continuous current. But contactors die at the make, closing onto capacitive inrush or a standing fault. A 6,000A making rating is a different class of survivability. 

    Explore the C800 series

     


    CP / CT Series

    CP series

     

    High-voltage DC contactors with replaceable contacts. 
     
    DC contactors rated to 3,000 V, built on the contact systems Schaltbau developed for rail traction. The contact sets are serviceable: open the device, inspect the wear, replace the contacts, and contact resistance is back to new. 
    • How it differs
      In a sealed contactor, worn contacts mean replacing the whole device, and you can't see the wear coming. Here the wear part is the contact set, not the contactor. Different cost curve, and no guessing about remaining life. 

    Explore the 3000V+ Contactors


    FOUR THINGS ABOUT DC CONTACTORS YOU PROBABLY HAVEN'T SEEN

    make-life-not-break-life-1

     

    Cycle count is a legacy metric from AC motor control, where the arc dies at every zero crossing. DC has no zero crossing. A sealed contactor can be rated for a million mechanical operations and still survive only a few thousand full-power interruptions. Those are two different numbers, and datasheets lead with the big one. Spec your breaking capacity, not your cycle count. 

    voltage-rating-moves-with-current-1

     

    Published voltage ratings are set at the contactor's maximum thermal current. The real limit is heat at the contacts, not insulation. Run the same contactor at lower current and it can switch higher voltage. If your application sits at 2,800 VDC and modest current, the answer isn't automatically a bigger contactor. Sometimes it's the same one, applied correctly.

    contacts-you-can-replace

     

    Contact resistance rises as contacts erode, and heat rises with it. On serviceable designs, replacing the contact set resets that clock to zero. You can also plan it: inspect on schedule, replace on condition, no surprise failures between maintenance windows. 

    arc-managed-open-not-trapped-in-can

     

    Schaltbau uses permanent-magnet blowout to stretch the arc into an open-air arc chute and extinguish it. Nothing is sealed away. You can open the device, inspect the contacts, and know exactly where you are in its life. Predictable, inspectable wear instead of a black box that works until it doesn't. 


    LOCAL ENGINEERING SUPPORT

     

     Want a second opinion on your switching design?

     Send us your voltage, current, and duty cycle. We'll tell you whether Schaltbau fits, and which series to look at if it does. 
     
     
    <span style="color: #19197c;">&nbsp;<span style="background-color: #fdfdfc;">Send us your spec</span></span>

     


    Additional Insight

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    Jeff Weseloh
    The DC Contactor Specification Metric That Doesn't Apply to Your Architecture
    DC contactor datasheets lead with cycle count. It's the first number engineers compare, and it carries an implicit weight of reliability. It...
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    Gas-filled DC contactor failure modes: what you can't inspect
    Your meter says the contactor is fine. Whether it can still break a 1,500-volt DC arc is a different question and nothing on the outside will tell...
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    Energy Efficient Machine Design: Why OEMs Should Rethink Power Components
    Energy efficiency has long been treated as someone else's problem. The facility team monitors the utility bill. Operations looks for waste on the...
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    The Invisible Failure Mode of Gas-Filled DC Contactors
    A gas filled DC contactor can pass inspection and still lose the very condition that makes it safe to interrupt DC power. It may look fine from the...
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