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    • Applications
      • Industrial Automation & Production Equipment
      • Semiconductor & Test Equipment
      • Robotics, Robot Cells & Mobile Robots
      • Food, Beverage & Process Equipment
      • Life Sciences, Medical & Laboratory Equipment
      • Commercial, Self-Service & Public-Use Equipment
      • Transportation, Mobility & Vehicle Systems
      • Heavy Equipment, Mobile Machinery & Outdoor Systems
      • Energy, Power & Electrification Systems
      • Data Centers & Digital Infrastructure
      • Building, Facility & Site Systems
    • Products
    • Design Path
      • The Design Path
      • Design Once, Build Many
      • Power That Performs
      • Machine Intelligence & Control
      • Industrial Data Pathways
      • Wired to Last
    • Design Guidance
    • The Detail

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    What are you designing for? Reliability and uptime.

    Where do machines actually fail, and what do you design in so they do not?

    Most stops start in the hardware. A contact that wears out, a 24 V bus that drops, heat that ages the panel, a termination that shakes loose, and a trip nobody can explain.

    Ask a questionWalk the design path

    Celduc okpac solid state relay
    Nothing to wear out on a high-cycle load
    Millions of cyclesCelduc solid state relays, nothing to wear out
    1 microsecondSATEC PRO event time stamps, with waveform capture and fault recording
    IP68Walther Procon washdown connectors, power, signal and Ethernet in one frame
    500 W DC UPSPremium PSU, carries the load through an unexpected AC outage

    The short answer

    Designed in, then measured

    Machines stop where something wears, heats, shakes loose or goes unseen. Switch high-cycle loads with parts that have nothing to wear. Keep the 24 V bus up through a dropout, and keep the panel cool. Use terminations and connectors made for the floor the machine runs on. Then meter the supply, so the next trip has a time and a cause on file.

    What it costs when it goes wrong

    In the builder's terms

    A contact worn out by the cycle count

    A heater, a motor or a lamp bank switched thousands of times a shift wears a mechanical contact. Each worn contact is a stop and a service visit.

    A reboot on a brownout

    The 24 V supply decides whether a brownout reboots the machine or passes unnoticed. A controller that reboots on a sag is a stopped machine.

    Heat that ages the panel

    Every watt of loss raises the temperature for everything on the rail. Capacitor life in a power supply roughly halves for every 10 degree C rise.

    A trip nobody can explain

    Without a meter at the entry, a trip at shift change is a guess. With one, the sag that tripped the machine has a time and a depth on file.

    The parts that answer it

    Power it. Control it. Prove it.

    One part per decision, each with one fact from its own sheet. The brand name opens that product line.

    Celduc okpac solid state relay
    Power it · Celduc

    Celduc solid state relays

    A high-cycle heater, motor or lamp load stops wearing out contacts. Solid state still has a heat budget the panel has to carry.

    The printed fact. Millions of cycles with nothing to wear out. SOD and SILD versions report heater diagnostics, so a service call becomes a diagnosis.

    Celduc at DynamicStage 07 on the design path

    Premium PSU EPS-200 DC UPS
    Power it · Premium PSU

    Premium PSU DC UPS and DC/DC converters

    The controller, the I/O and the sensors all live on the 24 V bus. A dropout there reboots the machine.

    The printed fact. A 500 W DC UPS that carries the load through an unexpected AC outage, and DC/DC converters from 60 W to 2 kW.

    Premium PSU at DynamicStage 06 on the design path

    Schaltbau C310 DC contactor
    Power it · Schaltbau

    Schaltbau DC contactors

    DC has no zero crossing, so the contactor has to stretch and cool the arc itself. Ask what it breaks under load, not only what it holds.

    The printed fact. Permanent-magnet arc blowout, 1 kV to 3 kV, for battery storage, chargers, DC distribution and test benches.

    Schaltbau at DynamicStage 07 on the design path

    IMO Jaguar NXG variable speed drive
    Control it · IMO Automation

    IMO Jaguar NXG variable speed drives

    A drive on a machine that shakes for a living needs a frame built for it.

    The printed fact. Compact to heavy frames, including harsh-environment models built for vibration.

    IMO Automation at DynamicStage 08 on the design path

    GETT InduProof silicone keyboard
    Control it · GETT

    GETT InduProof and InduSteel keyboards

    The operator interface takes gloves, coolant and washdown on every shift.

    The printed fact. Washable silicone and stainless keypads, optical switches with no moving part, and capacitive input that reads a gloved hand through a sealed front.

    GETT at DynamicStage 10 on the design path

    SATEC PRO series meter
    Prove it · SATEC

    SATEC PRO series power quality analyzers

    Measure the supply before you blame the drive. The next trip has a time and a depth on file.

    The printed fact. Every event stamped to 1 microsecond, with waveform capture and fault recording.

    SATEC at DynamicStage 03 on the design path

    Brainboxes ED-588 Ethernet remote I/O
    Prove it · Brainboxes

    Brainboxes ED Ethernet remote I/O

    Temperatures, counts and states come off a built machine without rewriting the PLC.

    The printed fact. Analog, digital, RTD and thermocouple inputs presented as Modbus TCP devices your own software polls.

    Brainboxes at DynamicStage 11 on the design path

    Conta-Clip push-in terminal blocks
    Foundation · Conta-Clip

    Conta-Clip spring-clamp and push-in terminal blocks

    On a machine that vibrates, the termination is where a fault starts.

    The printed fact. Spring-clamp blocks hold under vibration. Screw, spring cage, push-in and stud connections sit on one rail system.

    Conta-Clip at DynamicStage 05 on the design path

    Walther Procon heavy-duty rectangular connector
    Foundation · Walther Electric

    Walther Procon heavy-duty connectors

    A connector on a washdown floor has to hold its rating on every shift.

    The printed fact. Washdown versions rated to IP68, with power, signal and Ethernet inserts in one frame.

    Walther Electric at DynamicStage 13 on the design path

    Read the detail

    • Advantages of solid state relays over electromechanical relays
    • Open-air magnetic blowout vs. sealed gas-filled DC contactors over the life of the machine
    • Screw, spring or push-in: choosing a DIN-rail terminal block type
    • Ensuring reliable connectivity in harsh environments
    • Leveraging AI-powered networking for predictive maintenance in smart factories

    See it worked out

    • Total cost of ownership: heat is energy you pay for more than once
    • Power That Performs: the 24 V bus, switching and DC breaking
    • Industrial Data Pathways: data off the machine without a PLC rewrite
    • The design path: fourteen stages, one part decision at each

    Food and beverageHeavy equipmentSemiconductor and test

    Go to the product lines

    CelducPremium PSUSchaltbauIMO AutomationGETTSATECBrainboxesConta-ClipWalther Electric

    Every product line on one page

    Also designing for:

    Cost and total cost of ownershipFootprint and panel spaceEnvironmental responsibilitySafety, approvals and standardsBuild labor

    Questions engineers ask us

    Straight answers on reliability and uptime
    Where do industrial machines fail most often?

    In the hardware that wears, heats or shakes. Mechanical contacts on high-cycle loads, a 24 V bus that drops on a brownout, parts aged by panel heat, and terminations that loosen under vibration. A trip with no record of the supply at the time stays a guess.

    Does a solid state relay last longer than a contactor?

    On a high-cycle load, a solid state relay has nothing to wear out, and Celduc SSRs switch millions of cycles. It still dissipates heat while it conducts, so the panel has to carry that heat budget. A contactor can be the better part where cycles are few.

    How do I keep a brownout from rebooting the machine?

    Hold the 24 V bus up through the dropout. The supply decides whether a brownout reboots the machine or passes unnoticed. Premium PSU makes a 500 W DC UPS that carries the load through an unexpected AC outage.

    How do I find out why a machine tripped?

    Meter the supply at the entry. A SATEC PRO series analyzer stamps every event to 1 microsecond, with waveform capture and fault recording. The sag that tripped the machine then has a time and a depth on file.

    What do you need from us to look at this?

    The loads and their duty cycles, the floor the machine runs on, and where it stops today. From that we help you specify the parts that design those stops out. The parts are quoted through the distributor you already buy from.

    Challenge us

    After 30-plus years in the industrial hardware space we know these products, on our line card and off it. Bring us your most stringent or most mundane requirement. If one of our product lines fits, we will show you where. If it does not, we know someone who will. We would be happy to help.

    Ask a question Call (408) 780-9190

    Take the line card with you

    Every product line on two pages, in the order a machine gets designed.

    Download the line card (PDF)

    Keep readingDesign guidanceThe Dynamic Detail blogTotal cost of ownershipThe design pathAll product lines
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